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Large Sponge Cutting Band Saw Machines - Industrial Sponge Processing

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  • 20 9-15
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At SaegeMarkt, you will find a comprehensive selection of high-quality band saw blades specifically designed for sponge processing. Our collection includes band saw blades from leading global brands, developed for precise and efficient sponge cuts.

Why Choose Band Saw Blades for Sponge?

Band saw blades for sponge are specially designed to cut various types of sponge cleanly and precisely. They offer:

  • Precision: Clean cuts without fraying
  • Efficiency: Fast cutting speeds
  • Durability: Robust materials for long service life
  • Variety: Different sizes for various applications

Popular Brands and Models

Here is an overview of the most important sponge cutting machines and their compatible band saw blades:

BrandModelBand Length (mm)Band Width (mm)
ALBRECHTSuper Cut 2000420025-50
ALBRECHTSuper Cut 2500520030-60
ALBRECHTMega Cut 3000620040-80
ALBRECHTIndustrial 4000750050-100
ALBRECHTTitan 5000900060-120
BERGERFoam Master 2000420025-50
BERGERFoam Master 2500520030-60
BERGERFoam Master 3000620040-80
BERGERIndustrial FM-4000750050-100
BIG JOEBJ-2000HS420025-50
BIG JOEBJ-2500HS520030-60
BIG JOEBJ-3000HS620040-80
BIG JOEBJ-4000HS750050-100
BIESSEFoam Cut 2000420025-50
BIESSEFoam Cut 2500520030-60
BIESSEFoam Cut 3000620040-80
BIESSEIndustrial FC-4000750050-100
CANTEKFoam Cutter FC2000420025-50
CANTEKFoam Cutter FC2500520030-60
CANTEKFoam Cutter FC3000620040-80
CANTEKHeavy Duty FC4000750050-100
CEHISAEspuma 2000420025-50
CEHISAEspuma 2500520030-60
CEHISAEspuma 3000620040-80
CEHISAIndustrial E-4000750050-100
COSMECSponge Master 2000420025-50
COSMECSponge Master 2500520030-60
COSMECSponge Master 3000620040-80
COSMECGiant SM-4000750050-100
FECKEN-KIRFELFK 2000420025-50
FECKEN-KIRFELFK 2500520030-60
FECKEN-KIRFELFK 3000620040-80
FECKEN-KIRFELFK 4000750050-100
FECKEN-KIRFELFK 5000900060-120
FOAM EQUIPMENTFE-2000420025-50
FOAM EQUIPMENTFE-2500520030-60
FOAM EQUIPMENTFE-3000620040-80
FOAM EQUIPMENTFE-4000750050-100
FOAM TECHFT-2000S420025-50
FOAM TECHFT-2500S520030-60
FOAM TECHFT-3000S620040-80
FOAM TECHFT-4000S750050-100
FOMTECGiant Cutter 2000420025-50
FOMTECGiant Cutter 2500520030-60
FOMTECGiant Cutter 3000620040-80
FOMTECMega Cutter 4000750050-100
FRIMOFoam Cut Pro 2000420025-50
FRIMOFoam Cut Pro 2500520030-60
FRIMOFoam Cut Pro 3000620040-80
FRIMOIndustrial FCP-4000750050-100
GLOBALSponge Cutter 2000420025-50
GLOBALSponge Cutter 2500520030-60
GLOBALSponge Cutter 3000620040-80
GLOBALHeavy Duty SC-4000750050-100
HENKELFoam Master 2000420025-50
HENKELFoam Master 2500520030-60
HENKELFoam Master 3000620040-80
HENKELIndustrial FM-4000750050-100
HOMAGFoam Cutter FC2000420025-50
HOMAGFoam Cutter FC2500520030-60
HOMAGFoam Cutter FC3000620040-80
HOMAGHeavy Duty FC4000750050-100
INOVATECSponge Pro 2000420025-50
INOVATECSponge Pro 2500520030-60
INOVATECSponge Pro 3000620040-80
INOVATECGiant SP-4000750050-100
KAINDLFoam Cut 2000420025-50
KAINDLFoam Cut 2500520030-60
KAINDLFoam Cut 3000620040-80
KAINDLIndustrial FC-4000750050-100
KALLFASSSponge Cutter 2000420025-50
KALLFASSSponge Cutter 2500520030-60
KALLFASSSponge Cutter 3000620040-80
KALLFASSHeavy Duty SC-4000750050-100
MABEGFoam Master 2000420025-50
MABEGFoam Master 2500520030-60
MABEGFoam Master 3000620040-80
MABEGIndustrial FM-4000750050-100
MAXICUTGiant Foam 2000420025-50
MAXICUTGiant Foam 2500520030-60
MAXICUTGiant Foam 3000620040-80
MAXICUTMega Foam 4000750050-100
OMALSponge Cut 2000420025-50
OMALSponge Cut 2500520030-60
OMALSponge Cut 3000620040-80
OMALIndustrial SC-4000750050-100
PERFECT CUTPC-2000F420025-50
PERFECT CUTPC-2500F520030-60
PERFECT CUTPC-3000F620040-80
PERFECT CUTPC-4000F750050-100
REXMACFoam Giant 2000420025-50
REXMACFoam Giant 2500520030-60
REXMACFoam Giant 3000620040-80
REXMACSuper Giant 4000750050-100
SCHELLINGFoam Cut 2000420025-50
SCHELLINGFoam Cut 2500520030-60
SCHELLINGFoam Cut 3000620040-80
SCHELLINGIndustrial FC-4000750050-100
SELCOFoam Master 2000420025-50
SELCOFoam Master 2500520030-60
SELCOFoam Master 3000620040-80
SELCOHeavy Duty FM-4000750050-100
SICARGiant Sponge 2000420025-50
SICARGiant Sponge 2500520030-60
SICARGiant Sponge 3000620040-80
SICARMega Sponge 4000750050-100
STROMABFoam Cut 2000420025-50
STROMABFoam Cut 2500520030-60
STROMABFoam Cut 3000620040-80
STROMABIndustrial FC-4000750050-100
WEIMASponge Giant 2000420025-50
WEIMASponge Giant 2500520030-60
WEIMASponge Giant 3000620040-80
WEIMASuper Giant 4000750050-100

Large Sponge Cutting Machine Special Features:

Cutting Capacities:

  • Width: 2000-5000mm
  • Height: 500-2000mm
  • Length: Unlimited (continuous cutting)
  • Thickness: 50-500mm in one pass
  • Block Sizes: Up to 2x2x10 meters

Processable Sponge Types:

  • Polyurethane Sponge: Bed, furniture sponges
  • Viscoelastic: Visco memory foam
  • HR Sponge: High resilience foam
  • Laminated Sponge: Multi-layer glued
  • Reconstituted Sponge: Recycled foam
  • Latex Sponge: Natural and synthetic latex
  • Fiber Sponge: Polyester fiber filling
  • Flame Retardant: Flame retardant sponge

Band Properties:

  • Material: Special carbon steel or bi-metal
  • Tooth Structure: Large teeth (3-8 TPI)
  • Cutting Angle: 0° (straight) and angled cuts
  • Set Angle: Optimized for minimal sticking
  • Width: 25-120mm range

Machine Properties:

  • Motor Power: 5-25 HP
  • Cutting Speed: 200-1000 m/min
  • Band Speed: Variable control
  • Vibration: Ultra-low vibration system
  • Noise Level: <75 dB

Automatic Systems:

  • CNC Control: Precise dimensioning
  • Automatic Feeding: Conveyor systems
  • Pneumatic Pressing: Sponge compression
  • Measurement Systems: Laser or ultrasonic
  • Quality Control: Automatic size control

Safety Systems:

  • Light Barriers: Operator protection
  • Emergency Stop: Multiple positions
  • Protective Enclosures: Dust and particle protection
  • Anti-Static: Prevent static electricity
  • Fire Protection: Automatic extinguishing

Application Areas:

Bed Industry:

  • Mattress core cutting
  • Comfort layer preparation
  • Special size beds
  • Medical bed production

Furniture Sector:

  • Sofa and armchair sponges
  • Chair seat cushions
  • Bedroom sets
  • Office furniture sponges

Automotive Industry:

  • Seat sponges
  • Upholstery materials
  • Insulation sponges
  • Comfort materials

Construction and Insulation:

  • Thermal insulation panels
  • Sound insulation materials
  • Structural filling materials
  • Prefabricated panel production

Packaging Industry:

  • Protective packaging sponges
  • Electronic device packaging
  • Industrial packaging solutions
  • Logistics protection materials

Technical Advantages:

  • High Speed: Several meters per minute cutting
  • Accuracy: ±1mm tolerance
  • Clean Cuts: Smooth surfaces
  • Minimal Waste: <2% loss
  • Flexibility: Multiple sponge type support

Special Features:

  • Contour Cutting: 3D shapes
  • Multiple Layers: Several pieces simultaneously
  • Automatic Unloading: Cut piece removal
  • Form Cutting: Special shape cutting
  • Labeling: Automatic part identification

Maintenance and Service:

  • Preventive Maintenance: Planned maintenance programs
  • Spare Parts: Wide spare parts network
  • Technical Support: 7/24 support service
  • Operator Training: Comprehensive training programs
  • Software Updates: Continuous development

These machines form the heart of industrial sponge production and are professional equipment for high capacity and precise cutting.

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